Ensure chemical solution preparation as per requirements.
Ensure chemical dosage is maintained as per requirements.
Ensure mineral-blended water meets the required chemical parameters.
Conduct chemical analysis of water at various levels as per the established frequency.
Maintain all required records.
Conduct external water testing as per the established frequency and ensure all parameters are within the specified limits. Initiate action plans if limits are exceeded.
Maintain GMP and housekeeping standards.
Regularly check and inspect all filters to ensure adequate filtration.
Maintain the filter cartridge replacement frequency as required.
Ensure zero production breakdown due to filtration issues.
Maintain proper water labels on raw water tanks.
Maintain stock ledger records for issued and received materials in the filtration area.
Prevent any leakages or contamination.
Ensure syrup preparation aligns with the production plan.
Ensure proper filtration and preparation of simple syrup.
Ensure ready syrup batches are prepared as per requirements.
Measure sugar, emulsion, and chemicals as per batch requirements.
Ensure the correct mixing sequence for emulsion, flavour, and chemicals.
Ensure effective UHT operation and maintain the required temperature.
Record the correct batch numbers and expiry dates in reports for traceability.
Maintain proper documentation for all syrup preparation reports, including CIP and UHT records.
Ensure effective CIP procedures and control of micro-contamination.
Maintain housekeeping, GMP, and hygiene standards.
Follow FIFO practices in the dispensing room.
Ensure sugar dumping is carried out for each batch as required.
Maintain sugar stock records at the end of each shift.
Conduct monthly stocktaking and calculate chemical consumption.
Maintain daily stock registers.
Ensure CIP chemical strength and temperature are maintained as per CIP procedures.
Restrict entry to authorized personnel only in the preparation area and dispensing room.
Perform preventive maintenance as required.
Ensure safety precautions during CIP chemical preparation, lifting, and dumping of sugar bags.
Verify chemical weights before mixing ready syrup batches.
Conduct CIP for all tanks as per the CIP matrix.
Ensure ready syrup analysis parameters meet the required standards.
Report any process or equipment malfunctions immediately.
Ensure chemical solution preparation as per requirements for ETP operations.
Ensure chemical dosage is maintained as per requirements.
Ensure ETP discharge water meets the required parameter limits.
Conduct chemical analysis of effluent at various levels as per the established frequency.
Maintain all required records.
Monitor ETP processes as per SOP and ensure all parameters are within limits. Initiate action plans if limits are exceeded.
Maintain GMP and housekeeping standards.
Regularly inspect pumps, blowers, filters, and clarifiers to ensure proper operation.
Maintain tank cleaning frequency as required.
Ensure zero production breakdown due to ETP issues.
Maintain stock ledger records for issued and received materials in the filtration area.
Prevent any leakages or contamination in the ETP system.
Allocate manpower as required for each area.
Monitor and approve duty hours and overtime.
Ensure effective handover and takeover during shift changes.
Maintain proper communication processes (verbal/register) for problems, solutions, and suggestions. Maintain an OB register daily.
Clean and sanitize all filtration storage tanks as per the established frequency.
Ensure effective cleaning and sanitation processes for preparation and UHT sections.
Conduct CIP on every flavour changeover and on a weekly basis.
Ensure personnel in production lines, beverage blending, blowing, capping, and cup manufacturing wear gloves, caps, and masks as applicable.
Handle chemicals and rework materials appropriately to avoid contamination.
Ensure adequate chlorine sprinkling on floors in affected areas to prevent contamination.
Ensure personnel use sanitizers before entering preparation areas.
Prepare and use chlorine solutions as agreed.
Prevent beverage spillage on floors.
Issue and consume emulsion and beverage blending chemicals on a FIFO basis.
Ensure that no expired raw materials are in stock or used in production.
Verify slow-moving or expired raw materials in the dispensing room and take necessary action.
Conduct daily physical stock verification of chemicals and emulsion.
Maintain material requisition and stock registers for chemicals and emulsion.
Report handling losses in monthly reports.
Maintain reordering status for all chemicals and emulsion to prevent production stoppages.
Established in 1998, A-One Products and Bottlers remains the third largest beverage company in East Africa, currently consisting of over 2000 employees.
The company deals in the manufacturing and production of a variety of bottling prod... Read More
