Prepare chemical solutions according to specified requirements.
Administer chemical dosages as per established guidelines.
Ensure that mineral‑blended water meets the required chemical parameters.
Conduct chemical analyses of water and effluent at various stages, adhering to the established frequency.
Maintain accurate and up-to-date records.
Perform external water testing at the prescribed frequency; initiate corrective action plans if deviations are detected.
Uphold Good Manufacturing Practices (GMP), hygiene, and housekeeping standards.
Regularly inspect all filters, pumps, blowers, and clarifiers to ensure proper operation and adequate filtration.
Adhere to scheduled frequency for filter‑cartridge replacements and tank cleaning.
Prevent production downtime due to filtration or ETP issues.
Clearly label raw water tanks.
Maintain stock‑ledger records for issued and received materials in the filtration area.
Prevent any leakages or contamination.
Align syrup preparation processes with the production plan.
Ensure proper filtration and preparation of simple and ready syrup batches.
Accurately measure sugar, emulsion, and chemicals per batch specifications.
Follow the correct mixing sequence for emulsion, flavor, and chemicals.
Operate the UHT system effectively and maintain the required temperature.
Record correct batch numbers and expiry dates in reports to ensure traceability.
Maintain comprehensive documentation for all syrup‑preparation activities, including CIP and UHT operations.
Execute effective CIP procedures (on every flavor changeover and weekly), control micro‑contamination risks, and ensure CIP chemicals meet strength and temperature requirements.
Implement First‑In, First‑Out (FIFO) practices in the dispensing room.
Ensure accurate sugar dumping per batch and maintain sugar stock records at the end of each shift.
Conduct monthly stocktaking and calculate chemical consumption; maintain daily stock registers.
Restrict access to the preparation area and dispensing room to authorized personnel only.
Perform preventive maintenance as necessary and report any process or equipment malfunctions.
Observe safety precautions during CIP chemical preparation, and during lifting and dumping of sugar bags.
Verify chemical weights before mixing ready syrup batches.
Prepare chemical solutions and administer chemical dosages in the ETP according to requirements.
Ensure that ETP discharge water meets required parameter limits and monitor processes per SOP; initiate corrective actions if needed.
Keep an operations book register updated daily, and allocate manpower based on area requirements.
Monitor and approve duty hours and overtime, ensure effective shift handovers, and maintain verbal and written communication channels for reporting issues, solutions, and suggestions.
Clean and sanitize filtration storage tanks, preparation, and UHT sections according to the established schedule.
Ensure personnel in production, blending, blowing, capping, and cup‑manufacturing areas wear appropriate protective gear (gloves, caps, masks).
Handle chemicals and rework materials properly to avoid contamination.
Apply sufficient chlorine solutions to floors in affected areas to prevent contamination, and ensure personnel use sanitizers before entering preparation areas.
Prevent beverage spillage on floors.
Issue and consume emulsion and beverage‑blending chemicals following FIFO principles.
Ensure no expired raw materials are in stock or used; identify slow‑moving or expired materials in the dispensing room and take necessary action.
Conduct daily physical stock verifications of chemicals and emulsions; maintain material requisition and stock registers.
Report handling losses in monthly reports and monitor reorder levels for all chemicals and emulsions to prevent production stoppages.
Established in 1998, A-One Products and Bottlers remains the third largest beverage company in East Africa, currently consisting of over 2000 employees.
The company deals in the manufacturing and production of a variety of bottling prod... Read More
